787's serious problems ... Boeing's in a hole
#51
The V2500, with its RR wide chord fan blade is a 2 spool derivative of the RB211/Trent design. Also, note the integrated exhaust nozzle which is common to the RB211. It's a Rolls engine with very little in common with PW models.
In terms of reliability, the RB211 gave Pratt's 2000 series on the B757 a very bloody nose. This is the main reason most B757's in service are RR powered. The RB211 holds the world record for time on wing before overhaul!
T
In terms of reliability, the RB211 gave Pratt's 2000 series on the B757 a very bloody nose. This is the main reason most B757's in service are RR powered. The RB211 holds the world record for time on wing before overhaul!
T
This turbofan powers many members of the Airbus A320 family, The V2500 engine was formally launched in January 1984, its design being based on previous work by the partners listed in the company profile. The designation reflected the original five partners (Roman V), and the design thrust of 25,000 lb.
1) The advanced fan, with wide-chord unshrouded blades, was based on that of the Rolls-Royce 535E4,
2) the compressor on a Rolls-Royce research programme which also led to the RB401 and RJ500 (a predecessor Rolls-Royce/Japan project), and
3) the turbines, gearbox and Fadec on Pratt & Whitney work in conjunction with MTU, and
4) FiatAvio (now Avio) for the accessory gearbox. FiatAvio left the consortium; Avio remains a major supplier to the consortium.
Each IAE partner contributes an individual module for the V2500, an arrangement that enables each partner's engineers to concentrate on continuously refining that module.
1) Pratt & Whitney produces the combustor and high-pressure turbine,
2) Rolls-Royce the high-pressure compressor,
3) JAEC the fan and low-pressure compressor and
4) MTU the low-pressure turbine.
Pratt & Whitney and Rolls-Royce assemble and test the engines at their respective facilities in Middletown, Connecticut, US, and at Dahlewitz, Germany. The headquarters' staff (based in Connecticut) is seconded from partner companies and is responsible for sales, marketing, support and administration.The first V2500 engine began testing in December 1985, with certification scheduled for April 1988. The design of the compressor was aimed at achieving a record pressure ratio and record efficiency simultaneously, and it did not deliver the promised performance.
#52
I believe the number of airplanes BUILT which are non conforming is a unique problem in Boeing's history. The 747 did have engine problems, but the airframe itself was pretty well sorted. In the 787's case there are issues in the very core of the structure and systems design. Just the airplanes sitting on the ramp right now reflect several billion dollars. Boeing is stating that they are going to move on to later build numbers, so the airplanes already built are going to inhabit one very expensive "cockroach corner" at the airport. Further, the humid weather and well sealed fuselages are causing a lot of condensation which apparently is not helping the electrical components any.
#55
Gets Weekends Off
Joined APC: Aug 2010
Posts: 2,530
Very interesting article on the 787. It appears they sold the plane for cheese and very likely will never break even. Very sad...
The price of Boeing's 787 sales success - FlightBlogger - Aviation News, Commentary and Analysis
- How the 787 backlog was built
- Predicable costs at 787's foundation
- Scott Carson's ascent
- Can the 787-9 undo the damage?
- Looking at 17 787's per month
- The revival of the 787-10
- Redrawing the supply chain lines
The price of Boeing's 787 sales success - FlightBlogger - Aviation News, Commentary and Analysis
- How the 787 backlog was built
- Predicable costs at 787's foundation
- Scott Carson's ascent
- Can the 787-9 undo the damage?
- Looking at 17 787's per month
- The revival of the 787-10
- Redrawing the supply chain lines
#56
Very interesting article on the 787. It appears they sold the plane for cheese and very likely will never break even. Very sad...
The price of Boeing's 787 sales success - FlightBlogger - Aviation News, Commentary and Analysis
- How the 787 backlog was built
- Predicable costs at 787's foundation
- Scott Carson's ascent
- Can the 787-9 undo the damage?
- Looking at 17 787's per month
- The revival of the 787-10
- Redrawing the supply chain lines
The price of Boeing's 787 sales success - FlightBlogger - Aviation News, Commentary and Analysis
- How the 787 backlog was built
- Predicable costs at 787's foundation
- Scott Carson's ascent
- Can the 787-9 undo the damage?
- Looking at 17 787's per month
- The revival of the 787-10
- Redrawing the supply chain lines
this seems to be a similiar program to the eclipse 500 where over zealous marketing required enormous production volume but design flaws and production issues created increase costs and low production rates which then required price changes and it ended in failure. i mean 787 failure will probably never mean boeing leaving commercial aviation but it is certainly shaping up to be a spectacular failure in terms of results versus goals.
Last edited by forgot to bid; 12-23-2010 at 06:33 AM.
#57
Gets Weekends Off
Joined APC: Jul 2009
Posts: 415
Boeing's use of outsourced vendors and the associated non-conforming parts is also causing them problems with the 737ng (as evidenced by the following Boeing Whistle Blower link). The video clip is long (52 minutes) but very interesting, eye-opening, and disturbing. You may want to take a look, especially if you fly a 737.
Airline Pilot News and Analysis - Video
Airline Pilot News and Analysis - Video
#58
At about 12:00 the video becoming riveting (no pun intended). Not only is this a critical safety concern Boeing has complained to the FAA about in modification shops, but now we learn that Boeing's breaches were MUCH worse than they allege others did.
So, if Boeing's testimony in previous cases is to be believed, it is serious. But when Boeing is involved in the same breach, they go silent and admit nothing. If the routine process of bringing in a Designated Engineering Representative to design a fix on the floor, that's fine and happens all the time.
The FAA stated:
Here's what was alleged:
But again, if Boeing caught and engineered repairs to the parts before assembly, then it is not a problem. Getting to the bottom of this would take more investigation than non experts with limited budgets can pull off.
The cases involving the Plaintiff's claims on safety have been dismissed. The whistle blower retaliation lawsuits continue.
So, if Boeing's testimony in previous cases is to be believed, it is serious. But when Boeing is involved in the same breach, they go silent and admit nothing. If the routine process of bringing in a Designated Engineering Representative to design a fix on the floor, that's fine and happens all the time.
The FAA stated:
The FAA, which as a matter of routine opened another investigation with the latest court filing, cannot comment on the investigation, agency spokeswoman Laura Brown said.
But while investigating the nearly identical earlier allegations, the agency found no wrongdoing by either Ducommun or Boeing and determined the planes were safe to fly.
"The parts involved in this case are not flight-critical," Brown said. "Even if the allegations the relators made are true, even if the parts failed, they wouldn't compromise the integrity of the aircraft."
But while investigating the nearly identical earlier allegations, the agency found no wrongdoing by either Ducommun or Boeing and determined the planes were safe to fly.
"The parts involved in this case are not flight-critical," Brown said. "Even if the allegations the relators made are true, even if the parts failed, they wouldn't compromise the integrity of the aircraft."
straps delivered by Ducommun, which, according to the plaintiffs, “were physically nonconforming because of shy-edge margins…and by virtue of the lack of statistical process control data and improper/inadequate and nonexistent inspection.” Additionally, they said, the fail-safe chords for the 737 series 600, 700 and 800, were defective because of “shy-edge margins, mislocated advanced technical assembly holes and were out of contour per engineering requirements,’’ with at least one in the forward bulkhead off the mark by two inches. “The defective doublers and triplers resulted in shy-edge margins, causing the fasteners to ride too close to the edge of the skin material,’’ which can cause cracking, particularly as the planes age.
The cases involving the Plaintiff's claims on safety have been dismissed. The whistle blower retaliation lawsuits continue.
Last edited by Jabberwock; 12-23-2010 at 10:45 AM.
#59
Too many to remember.
The F-35, AV8 Harrier, V22 Osprey, C-130, Navy T-45 and the next gen Naval destroyers come to mind.
More here: Defence Aerospace - Rolls-Royce
T
#60
Too many to remember.
The F-35, AV8 Harrier, V22 Osprey, C-130, Navy T-45 and the next gen Naval destroyers come to mind.
More here: Defence Aerospace - Rolls-Royce
T
The F-35, AV8 Harrier, V22 Osprey, C-130, Navy T-45 and the next gen Naval destroyers come to mind.
More here: Defence Aerospace - Rolls-Royce
T
I have no idea who makes the engines for said airplanes, I think Satch was thinking of the heavy metal and fighters and well, probably the C130 too.
Because you wrote it in a "it's just the greatest thing EVER" fashion let's play this game:
F-35... PW. Where is the RR engine there? OH YEAH, I forgot, the "alternate engine" is the GE/RR one. The one the DOD said they don't want. The one Obama said he'd veto. The one congress is making them do $$ anyways. Did that get approved?
Next
AV8-Harrier. RR for sure, we knew that. British aircraft really, British engine. Makes sense given what went into the development of that aircraft and it's critical engine.
V22 Osprey... AE1107C. As in Allison. As in not a RR design. RR owns them as of 1995. Kind of like Boeing owns the 717 but it's really a DC-9. More on this in a moment.
C-130... Allison T56, or the AE2100 on the 130J. As in Allison. More in a second.
T-45... RR/Turbomeca. So yes, I guess you can count that as a RR engine, sort of. Kind of like the V2500?
Now back to the point of Bar's original post, the 787 has major problems and one of them is engine related. An engine blew up on the test stand and it should not have. It was a production engine. A A380 had a spectacular failure in flight and grounded the entire A380 fleet and Qantas is after RR financially for that.
My point was after having talked briefly with an engineer who specialized in engine compressors he said he was absolutely not surprised by the A380's failure as RR builds their engines different and it was in his opinion not for the better. His explanation was too fast and furious for me to memorize and write down but the engine oil issue was a part of it. His assertion was it was a design flaw in the Trent engines. If I ever can find an article on the web that has a similar argument I'll post it... if I ever look for one.
BUT, big BUTT, engines fail. Every one of them fails, PW, GE and RR although some believe the RR engines we're designed by the Angel Gabriel or something.
RR is having issues, go to news.google.com and put in Rolls Royce jet engine. To deny that is occurring is a little odd. It's like denying the L1011's demise was due greatly to RR's failure and receivership.
Last edited by forgot to bid; 12-25-2010 at 07:35 PM.
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